Conditioning
Definition
Product Environmental Testing refers to the process by which a product is stressed mechanically, thermally, or otherwise in a manner designed to simulate those inputs which are likely to occur in the in-use or distribution environment. Products are tested in both operational and non-operational modes.
The purpose of product environmental testing
- To uncover design or material weaknesses within the product
- To help determine the product life expectancy or MTBF (Mean Time Between Failures)
- To determine compliance with company, customer, or government specifications
- To qualify new vendors for components or subassemblies.
- To provide product quality and safety liability data
Temperature Extremes
Depending on the in-use or distribution environment, a product will see a variety of temperature extremes. A temperature profile is established to determine the sensitivity of the product.
Humidity Extremes
Humidity can cause premature damage to products. Low humidity levels may dry out bonded or glued components while high humidity may cause corrosion.
Mechanical Shock
Simulates when the product is dropped or bumped. The purpose of this test is to determine the fragility of the product. Testing includes the use of Halfsine or Trapezoidal (Square-wave) shock pulses.
Vibration
Simulates, vibration during transportation or the in-use environment. It is critical that a product be tested to identify the vibration frequencies to which it is sensitive. Both sine and random vibration can be conducted to identify the resonant frequencies within the product. This information can then be used to design a package or applied to the redesign of the product.
Altitude
Altitude may be important due to the difference in air density. A product may show sensitivities to altitude which may affect performance.
Margin Testing
Tests the ruggedness of the product above & beyond the required test specification. This can be applied to any of the above tests and can be used to collect additional data about a product.
Typical Test Procedures
- ASTM D 4332
- ASTM D 3103
- ASTM C 303
- IEC-68-2-13
- IEC-68-2-40
- IEC-68-2-41
- IEC-68-3-2
- IEC-68-2-1
- IEC-68-2-2
- IEC-68-2-3
- IEC-68-2-30
- IEC-68-2-38
- IEC-68-2-56
- IEC-68-2-67
- ISO 2873
- ISO 11607
- ISO 2233
- MIL STD 810F
- ETS 300 019-2-1, 2-2
- ISTA 2 and 3 SERIES

